[Issue] Windows CI sanity test fails: `offload-arch.exe` missing at `build\lib\llvm\bin\offload-arch.exe`

[chiranjeevipattigidi]

Context:

platform: windows
Impacted Arch: gfx110x-all

Test failed:

• tests/test_rocm_sanity.py::TestROCmSanity::test_hip_printf

Runner names:

• azure-windows-11-gfx1101-gpu-rocm-runner-01
• azure-windows-11-gfx1101-gpu-rocm-runner-11

Full logs:

• https://github.com/ROCm/TheRock/actions/runs/25351733698/job/74594706491?pr=5044
• https://github.com/ROCm/TheRock/actions/runs/25376662349/job/74594828677?pr=5050
• https://github.com/ROCm/TheRock/actions/runs/25376458142/job/74594712732?pr=5049
• https://github.com/ROCm/TheRock/actions/runs/25351597704/job/74452636416?pr=5043

Error log:

------------------------------ Captured log call ------------------------------
INFO     test_rocm_sanity:test_rocm_sanity.py:33 ++ Run [None]$ 'B:\runner\_work\TheRock\TheRock\build\lib\llvm\bin\offload-arch.exe'
ERROR    test_rocm_sanity:test_rocm_sanity.py:38 Command failed!
ERROR    test_rocm_sanity:test_rocm_sanity.py:39 command stdout:
ERROR    test_rocm_sanity:test_rocm_sanity.py:42 command stderr:
ERROR    test_rocm_sanity:test_rocm_sanity.py:44 'B:\runner\_work\TheRock\TheRock\build\lib\llvm\bin\offload-arch.exe' is not recognized as an internal or external command,
ERROR    test_rocm_sanity:test_rocm_sanity.py:44 operable program or batch file.
============================== warnings summary ===============================
tests\extended_tests\utils\exceptions.py:39
  B:\runner\_work\TheRock\TheRock\tests\extended_tests\utils\exceptions.py:39: PytestCollectionWarning: cannot collect test class 'TestExecutionError' because it has a __init__ constructor (from: tests/extended_tests/functional/scripts/test_miopendriver_conv.py)
    class TestExecutionError(FrameworkException):

Impact:

Blocker r-l & r-s promotion to rock: #5050 #5049

[amd-justchen]

@geomin12 Actually weren't we seeing this recently in nightlies? I think we were last trying to figure out if the artifacts contain offload-arch.exe, etc

[ScottTodd]

I don't see offload-arch in recent builds/artifacts 🤔

[ScottTodd]

Culprit: #4881 (and partly #3429), see analysis at #4881 (comment)