DC-273: Fix dashboard error caused by empty card status from CBMS

CardStatusSchema Zod preprocess now maps empty strings to 'Unknown'
instead of passing them through to fail enum validation. Added
console.error logging for schema validation failures in apiFetch.
Also suppressed verbose USWDS compile notifications via
$theme-show-notifications: false in the SASS token generator.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>

Author: James Blair

packages/design-system/design/scripts/generate-sass-tokens.js

@@ -265,6 +265,11 @@ function generateSettingsContent(state, variables, timestamp) {
   settingsLines.push('  $theme-alert-icon-size: 3,')
   settingsLines.push('')
 
+  // Suppress USWDS release notes printed on every compile
+  settingsLines.push('  // Suppress verbose USWDS compile notifications')
+  settingsLines.push('  $theme-show-notifications: false,')
+  settingsLines.push('')
+
   // Add utility settings - ensures utility classes override component styles
   settingsLines.push('  // Utility settings')
   settingsLines.push('  $utilities-use-important: true')

src/SEBT.Portal.Web/src/api/client.ts

@@ -106,6 +106,8 @@ export async function apiFetch<T>(endpoint: string, options: ApiFetchOptions<T>
   if (schema && data !== undefined) {
     const result = schema.safeParse(data)
     if (!result.success) {
+      console.error(`[apiFetch] Validation failed for ${endpoint}:`, result.error.issues)
+      console.error(`[apiFetch] Raw response data:`, data)
       throw new ApiValidationError(
         `Response validation failed for ${endpoint}`,
         result.error.issues

src/SEBT.Portal.Web/src/features/household/api/schema.test.ts

@@ -34,6 +34,10 @@ describe('CardStatusSchema', () => {
   it('passes through string values unchanged', () => {
     expect(CardStatusSchema.parse('Active')).toBe('Active')
   })
+
+  it('maps empty string to Unknown (CBMS returns "" for denied/pending children)', () => {
+    expect(CardStatusSchema.parse('')).toBe('Unknown')
+  })
 })
 
 describe('ApplicationStatusSchema', () => {

src/SEBT.Portal.Web/src/features/household/api/schema.ts

@@ -64,7 +64,7 @@ export const CardStatusSchema = z.preprocess(
     typeof val === 'number'
       ? (CARD_STATUS_MAP[val as keyof typeof CARD_STATUS_MAP] ?? 'Unknown')
       : typeof val === 'string'
-        ? (CARD_STATUS_STRING_MAP[val.toUpperCase()] ?? val)
+        ? (CARD_STATUS_STRING_MAP[val.toUpperCase()] ?? (val || 'Unknown'))
         : val,
   z.enum([
     'Unknown',