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When the robot's head is closed, the pieces do not line up because the divot inside the side of the head that the screen is not attached to is too shallow to allow the screen brace to slide in. One solution to this would be to increase the depth of the divot.
Alternatively, the head could be split along a different plane in an irregular pattern more similar to the body, where the pieces are front and back instead of left and right. This may be more aesthetically pleasing and prevent breaking the screen and lining up the brace from being as big of a concern.
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