initial set of the first 3 training kits
Just initially follow the general assembly instructions. And then the individual guidance per Kit and Module.
Modules (Layer 1-4)
- Module M001: Basic Essentials
- Module M002: Basic Soldering Tools
- Module M003: Basic Mobile Repair Tools
- Module M004: Basic Mechanical Tools
Modules (Layer 1-3)
- Module M002: Basic Soldering Tools
- Module M005: FM Radio Basics
- (optional) Module M006: Radio Assembly Extras
Modules (Layer 1-4)
- Module M007: Media Controls
- Module M008: Media Center
- Module M009: Audio Extras
- Module M010: Media Accessories
- Take a Max300 Box/Case
- Take the quantity of layer boards needed per kit (see CAD Section for instructions)
- Prepare all items and required rubber bands
- Glue a printout DIN A4 sheet of paper on top of the board, make sure it aligns well
- (manual step if needed) Take a white sheet of DIN A4 paper and draw a line around all Items. Mark the holes for the rubber fixing points. Scan and create reference SVG/Vector image. Adjust to needs and documentation. Print out and glue on top of the board (glue stick works fine)
- (manual step if needed) Label all items according to their module item list/description (on a predefined layer/module printout it is included in the SVG)
- Color mark the case and related modules
- Double check all fixation points and punch holes to feed the rubber ends through
- Position all items according to Module instructions
- (optional) add corner/distance elements if needed
- Add software/digital material
- Print out all relevant Module sheets/documentation + Kit documentation if present/needed
- Label the Case according to Training Scenario
- (optional) Help with documentation and share impressions online if you want to support this project
Things we considered for the project:
- Sustainable material
- Easy to replicate (around the globe)
- durable and versatile
- DIN A4 reference (create/design your own layer)
[Style Guide will follow soon] - for now: simply take a sheet of DIN A4 paper (letter format should work too), place all Items, take a photo, mark all shadow lines and define what packing type you want to use.
We have tested the following options successfully
classic, looks elegant/professional, easy to mount, current choice for replication!
Tip 1: use a crimping tool to fix T-Splints to rubber band
`Tip 2: make the rubber band as long as the distance you want to bridge
easy to replicate around the world, tighter fit. Looks a bit more DIY. Easy to fix/replace.
Tip: you should pick black color, this was just a test. Use a stapler 2x to fix the ends and burn off the ends with a lighter
can be replicated around the world with used cardboard, takes a lot of time but would also work with other CNC/Laser cut material (needs testing). Wears off over time and items become loose. [more investigation/testing needed]
original packing design, classic but has downsides, needs further material testing.
- We are currently using hook and loop tape to connect and fix layers to the lid.
- This connection method can also be developed further with magnets, rubber band/textile or even 3D Printed parts
- Make sure to clean surfaces you want to glue to
- For corner pieces/bumpers there is no solution yet that works out of the box, feel free to suggest anything that makes the stack of modules in a kit even more robust/fit
- The 32x32mm is the base grid you can read about it in the CAD README
- For the distance between layers to be defined and flat here are a few options we tested (undecided):
base pin distance holder for 3D printing
screw and nuts for distance holder option