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ThumbsUp! Trackball v3

A PCB-based thumb-operated trackball, inspired by Elecom EX-G left hand trackball, Ploopy Nano trackball, and my own ThumbsUp! keyboards.

To be suitable for both left- and right-hand usage (in "portrairt" orientation), and also be finger-operated (in "landscape"). A three-position switch/soldering pad tells the device which mode to use - that will define the rotating direction.

It is a continuation of Trackball v2 - with the switches moved around, top board rotation eliminated, and some other minor changes.

Off-the-shelf ProMicro-style MCUs are considered:

  • Atmega- or RP2040-driven with QMK-based firmware - wired.
  • nice!nano v2 (and clones) with ZMK-based firmware - wireless.

34 mm ball, same as in Elecom EX-G. For bearings - uxcell 2.5mm Ceramic Bearing Balls, ZrO2 Zirconium Oxide Ball, again, the same as used to improve my Elecom trackballs. Bearings to be implanted into PCBs, no 3D-printed ball shroud/holder.

Photos Photos

Other pictures in Photos folder.

Firmware

Original version with BT and wired connection: https://github.com/ak66666/zmk-config-trackball.v3

Dongle version: https://github.com/ak66666/zmk-config-trackball.v3.dongle

Dongle version for a combo with ThumbsUp! v9 keyboard: https://github.com/ak66666/zmk-config-trackball-v3-and-keyboard-v9.dongle

For sale on Etsy

https://www.etsy.com/ca/listing/4367668734

Assembly Instructions

https://thumbsupkeyboards.blogspot.com/2025/09/thumbsup-trackball-v3-assembly-steps.html

Gerber Generation

There is a little trick that needs to be applied to produce silkscreens with overlapping labels. Normally all the elements on the silkscreen are added up, so the text would be interrupted/covered by the drawing elements.

To work around that limitation - use the generation option "Subtract Soldermask from Silkscreen". IMPORTANT: Save and preserve the project files, you will be temporarily removing parts of the board design.

Labels which are covered by the silkscreen pattern, they should be moved to the front/back soldering mask layer. Text needs to be inverted - check "Knockout" box in the label properties. On the matching front/back silkscreen layer add a rectangle around the label. For the design time leave it unfilled - will fill it during Gerber file generation as described below.

Photos

To generate fabrication files:

  • In PCB Editor, for each of the PCB do the following (do not save the file while doing that):
    • Select and delete all other PCBs, leave only one to be generated.
    • For each label on the solder mask layer - locate silkscreen rectangles around that label, modify its property - check "Filled Shape" box. (Those boxes are not filled while designing the board, otherwise they cover all other elements.)
    • Generate the Gerbers (plotting, drilling files) with this:
      • Uncheck "Subtract Soldermask from Silkscreen" option.
      • Exlude the silkscreens at this point.
    • Generate silkscreen layers with "Subtract Soldermask from Silkscreen" option checked.
    • Close PCB Editor without saving the file.
    • Re-open PCB Editor and repeat these steps for other boards.
  • Verify the genearted files.

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