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Review agent outage: opus alias resolves to policy-denied claude-opus-5 on Vertex AI #1117
Description
What happened
Since approximately Aug 27 20:56 UTC, every review agent run on redhat-developer/rhdh-plugin-export-overlays has failed immediately with Error code policy_denied when attempting to use claude-opus-5. The issue was confirmed across at least 12 runs spanning 4+ days:
- Run 33108540066 (Aug 27 19:28) — last success:
claude-opus-4-6via Claude Code v2.1.156 - Run 33115696159 (Aug 27 20:56) — first failure:
claude-opus-5via Claude Code v2.1.243 - Run 33384937403 (Aug 31, PR Review agent should detect and flag PRs modifying deprecated internal/scaffold/fullsend-repo/ paths fullsend#3476) — same failure
- Run 33388714898 (Aug 31) — same failure
The harness config at the pinned agents repo commit (4bbe4f50) specifies model: opus and image: ghcr.io/fullsend-ai/fullsend-code:latest. The :latest Docker tag was updated to include Claude Code v2.1.243, which maps opus to claude-opus-5 instead of claude-opus-4-6. The Vertex AI project returns policy_denied for claude-opus-5, causing zero tokens consumed and no review output on any iteration.
What could go better
Two compounding issues caused this extended outage:
-
No model availability validation at launch. The fullsend runtime launches the agent, which immediately hits
policy_deniedand exits with code 1 after consuming zero tokens. There is no pre-flight check that the resolved model is accessible on the configured Vertex AI project. A pre-check before sandbox creation (which takes ~45s) would fail fast with an actionable error message naming the model and the project. -
No alerting on sustained agent failures. The review agent has been failing on every single PR for 4+ days without any automated alert or escalation. The failure is silent — the status comment shows 'Terminated/Failure' but no issue is auto-filed when a role enters a sustained failure state.
Confidence is high on the diagnosis — the logs are unambiguous (Error code policy_denied on claude-opus-5 with zero tokens), and the pattern is consistent across 12+ runs. The agents repo HEAD already moved the image to a SHA-pinned reference, but this repo's overlay pins to the older commit where :latest was used, and even a SHA-pinned image containing Claude Code v2.1.243+ would have the same issue since the model mapping lives in the Claude Code binary.
Proposed change
Immediate fix: enable claude-opus-5 on the Vertex AI project used by the fullsend fleet. This unblocks all repos using model: opus in their harness configs.
Preventive fix: add a model availability pre-check in the fullsend CLI's run command (before sandbox creation). After resolving the model alias to a concrete model ID, issue a lightweight API probe (e.g., a minimal completion request or model info endpoint) against the configured Vertex AI project. If the probe returns policy_denied or model_not_found, fail immediately with an error message like: Model 'claude-opus-5' (resolved from alias 'opus') is not available on Vertex AI project <project_id>. Enable the model in your GCP console or pin a specific model ID in the harness config.
This pre-check would catch the issue in seconds instead of letting the agent loop through 2 iterations of sandbox creation, bootstrap, and immediate failure (~2 minutes of wasted CI time per run).
Validation criteria
After the Vertex AI project is updated: the next 5 review agent runs on redhat-developer/rhdh-plugin-export-overlays should complete without policy_denied errors. Review status comments should show completed reviews with non-zero token usage and cost.
After the pre-check is implemented: trigger a review with an intentionally misconfigured model (e.g., a model not enabled on the project). The run should fail within 5 seconds of the fullsend run invocation with an actionable error message, without creating a sandbox.
Generated by retro agent from redhat-developer/rhdh-plugin-export-overlays#3476
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rh-hemartin commentedon Sep 1, 2026
The four overlay-repo runs named in this issue do not support the “opus alias resolved to
claude-opus-5and Vertex denied the model” diagnosis. The failures never reached Vertex.claude-opus-4-6/usr/local/bin/claudeallowed to STS andaiplatform.googleapis.com; POSTs to.../models/claude-opus-4-6:streamRawPredict<synthetic>claude.exe→sts.googleapis.com<synthetic><synthetic>Last success (33108540066): review ran 4m 16s on
claude-opus-4-6, 108 messages, ~51k output tokens, 63 tool uses. Binary on the wire:/usr/local/bin/claude. Vertex policy hits: 42.Every later run: two iterations, ~1.7s, 0 tokens:
OPA reason is the executable path, not the model ID:
No
aiplatform.googleapis.comtraffic. No HTTP toclaude-opus-5. The agent never authenticated, so Vertex never evaluated a model.Claude Code 2.1+ ships a Bun compile named
claude.exeeven on Linux.**/claudedoes not matchclaude.exe, so STS is blocked and the transcript surfacespolicy_denied. Enablingclaude-opus-5on the Vertex project would not have unblocked these runs.The working fix is the binary allowlist. rhdh-parasol/rhdh-plugin-export-overlays#13 (
fix(fullsend): allow Claude Code Vertex authentication, merged 2026-09-01) addedpath: "**/claude.exe"next to**/claudein thevertex_aipolicy (review, plus code and e2e-triage), and pointed Review at the repo-owned image andrhdh/policies/review.yaml. That follows redhat-developer/rhdh-agentic#124.rh-hemartin commentedon Sep 1, 2026
/fs-triage
fullsend-ai-triage commentedon Sep 1, 2026
🤖 Finished Triage · ✅ Success · Started 2:17 PM UTC · Completed 2:22 PM UTC
Commit:
c4e059f· View workflow run →Runtime: claude · Model: opus → claude-opus-4-6 · Effort: high · Cost: $0.95
fullsend-ai-triage commentedon Sep 1, 2026
Root cause correction
The retro-agent diagnosis (opus alias →
claude-opus-5→ Vertexpolicy_denied) is incorrect. As confirmed in the follow-up analysis, the failure occurs at the OPA sandbox binary-allowlist level, not at Vertex AI model authorization.Claude Code 2.1+ ships as a Bun-compiled binary named
claude.exe(even on Linux). Theprofiles/fullsend-vertex-ai.yamlbinary allowlist permits**/claudebut not**/claude.exe, so OPA blocks the binary from reachingsts.googleapis.com:443. Authentication never occurs — no traffic reachesaiplatform.googleapis.comat all.Fix
Add
"**/claude.exe"to thebinarieslist inprofiles/fullsend-vertex-ai.yaml:A downstream fix has already been merged for one affected repo, but updating the upstream profile here protects all other repos using the default profile.
Proposed test
Labels: Binary allowlist bug affecting the review agent, filed by the retro agent — matches bug and agent-role labels per repo conventions.
Next steps:
/fs-code— agent creates a PR to implement this issue/fs-code <your instruction>— agent implements with your specific guidancefullsend-ai-coder commentedon Sep 1, 2026
🤖 Finished Code · ✅ Success · Started 2:24 PM UTC · Completed 2:29 PM UTC
Commit:
c4e059f· View workflow run →Runtime: claude · Model: opus → claude-opus-4-6 · Effort: high · Cost: $1.68
fix(fullsend-ai#1117): allow claude.exe binary in Vertex AI profile
Merge pull request fullsend-ai#1118 from fullsend-ai/agent/1117-allow…